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Using a 2003 Mazda B2300 aka a Ford Ranger I demonstrate an improved method for changing the Blend Door as well as the Blend Door Actuator. On this vehicle both components were damaged where they interface, necessitating replacement. You may have to replace your blend door for the same reason, or if it gets stuck.
Buy the blend door here:
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A dremel tool for this job is essential: amzn.to/2GvDYDa