SEVERE axle play in a Sportsman Ace 570 - Removing STUCK axles - bad axles or bad diff??

  Рет қаралды 13,523

3Day Weekend

3Day Weekend

2 жыл бұрын

I hadn't even finished the engine rebuild on "Dwight" (our 2018 Polaris Ace 570) when my daughter brought home "Floyd" (our 2019 Ace 570) with axle noise. When I checked them, I found that BOTH half shafts were EXTREMELY loose at the rear differential. I have never seen so much play in an axle at the differential. I had to pull them both out to see if I was just replacing axles or if it was going to need the transmission torn down to replace the output shaft.
This procedure is the same for the ACE 325, and pretty much any SXS or ATV.
These axles were STUCK and no amount of pulling by hand was going to get them out. I had to use a special tool, but the trick is to hang them up so they are "neutral". This takes the pressure off so that they will pop out. I'll show you how to do this in the video.
I was surprised to find the tear in the boot as well as the slop in the axles, as I checked them at the last service interval. That was about 15 hours of use ago though. I suppose that's a lot of time for something to go wrong!
Here's a link to the CV Axle Puller tool. Don't worry about the cost. If you find yourself pulling axles, this is the tool you want to have available.
www.amazon.com/Puller-Hammer-...

Пікірлер: 27
@joerutkowsky3261
@joerutkowsky3261 9 ай бұрын
Thank you for this video. It helped me a lot.
@3DayWeekend
@3DayWeekend 9 ай бұрын
Glad to hear that! Thanks for watching!
@carlg500ci7
@carlg500ci7 Жыл бұрын
Thanks for video. And everyone s comments about axle play. I may pull mine and apply marine bearing grease.
@3DayWeekend
@3DayWeekend Жыл бұрын
You're welcome. I've made a habit of pulling them at every service, cleaning the splines, reapplying grease, then putting them back together. Just don't want them to stick like that again! Thanks for watching!
@alphapackoffroad
@alphapackoffroad 2 жыл бұрын
Atv Connection axles are my go to cheap alternative.
@3DayWeekend
@3DayWeekend 2 жыл бұрын
Good to know. That one wasn't on my list. Thanks for sharing!
@Muder1969
@Muder1969 Жыл бұрын
Great video thanks. Can you show me how to do the front? Or tell me how much play there should be in the front axles thank you
@3DayWeekend
@3DayWeekend 11 ай бұрын
If we have one fail, I'll be sure to do a video on it. The process is similar, just replace the a-arm joints with the upper ball joint and that will give you enough space to get them out. There is a lot of debate on how much play is too much, but they all have some. I run them until the cups start making contact with something else (frame, diff housing, etc), then I swap them out. The East Lake axles are still holding up though!
@barrybajuk8835
@barrybajuk8835 2 жыл бұрын
Thanks for the video. I have the same issue with my 2016 highlifter. So the issue in my mind is there is no seal preventing dirt and water from entering the spline joint. Why have boots to keep cv joints clean from elements and nothing from the splines , makes no sense. Does everyone running in the deep mud and water have this issue? Do you need to pull axles out to add grease every 10 hours I’m confused on this design: no seal no grease nipple Why???
@3DayWeekend
@3DayWeekend 2 жыл бұрын
My thoughts exactly. I have been removing the axles on my Pro XP at every service to grease them. There's no way around it... water and mud is going to grind them down over time. I wish there was something that could be done to keep water out of there!
@barrybajuk8835
@barrybajuk8835 2 жыл бұрын
@@3DayWeekend thanks for the reply. Highlifter is a purpose built mud rig, high horizontal rad, snorkel kit out of the factory. Why have they overlooked this one area? We need to get the polaris engineers to comment.
@philbrown3953
@philbrown3953 10 ай бұрын
the slip yoke on prop shaft is the same way. no seals. oh! but there is a grease fitting that when it's greased the grease travels down 1 spline, what a joke polaris. I don't buy these machines anymore
@haskelswain1842
@haskelswain1842 Жыл бұрын
Next time your at a group ride start grabbing axles 9/10 wabble. The 10th one will soon
@3DayWeekend
@3DayWeekend Жыл бұрын
Yeah, some play is OK and normal and I'm fine with that, but these ones were a little too much for comfort!
@larretta88
@larretta88 Жыл бұрын
I bought my ranger 570 midsize new and the CVS had play
@3DayWeekend
@3DayWeekend Жыл бұрын
Some play is absolutely normal, but they should not be so loose that they clatter and rub against the housing. These things were making an awful racket!
@0013619511
@0013619511 11 ай бұрын
What about all the dirt under differental
@3DayWeekend
@3DayWeekend 11 ай бұрын
Mud loves to get up in there and harden. We wash it out pretty often, but one ride on a wet day and it packs right up in there again. It's a tough spot because you want the skid plate to protect your differential, but then the mud packs in there and is difficult to get out. Believe it or not, both machines are free of mud under the differential right this minute, but the forecast for this weekend is pretty wet, so come Monday, it will be a different story! Thanks for watching and for your comment!
@tuffcarpet8140
@tuffcarpet8140 4 ай бұрын
Great video, but I would suggest pressure washing cleaning it before you take it apart
@3DayWeekend
@3DayWeekend 4 ай бұрын
Haha yeah, I catch a lot of heat when I "do it dirty". Believe it or not, I do like to wash them first, but sometimes due to timing and the weather, it's just not an option. In any case, thanks for watching and for the comment!
@toolshedjunky
@toolshedjunky 2 жыл бұрын
So sad Polaris stopped making the Ace and RS1.
@3DayWeekend
@3DayWeekend 2 жыл бұрын
Agreed. I love these machines!
@haskelswain1842
@haskelswain1842 Жыл бұрын
Axels arent broken. Just separated, push them back together
@3DayWeekend
@3DayWeekend Жыл бұрын
The splines were worn on the axles allowing excessive play. I'm used to the typical axle play, but they were so loose that the cups were contacting the transmission housing and leaving rub marks. Definitely didn't want them rubbing through the transmission!
@haskelswain1842
@haskelswain1842 Жыл бұрын
Polaris has no seal. Other makes do. So long story short...polaris. Isa a wear item just like brake pads.
@3DayWeekend
@3DayWeekend Жыл бұрын
A very expensive wear item! haha
@haskelswain1842
@haskelswain1842 Жыл бұрын
@@3DayWeekend yes it is. $350 for rear hub and another couple hundred for axles so if you donit yourself your in $6 or $700. I've done it once and back to flopping like mad. Trying to come up with a way to include a seal. I think it's those that do mud that have it happen so bad. But yea Google rzr axle pic and literally any other make. Totally diferent
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